Production line for EV chargers

State-of-the-art Assembly & Test Line to a leading player in the electric vehicle (EV) industry. This production line uses a large product carrier through the assembly and test phases. Product is assembled on a pallet through several phases and transported via conveyors to testing and packaging. Product carrier is then returned to the beginning of the production line.

Challenge

  • Create an automated transport solution through all production phases
    • assembly – > testing – > packaging
  • Create assembly stations for One-Piece Flow method
  • Create a product carrier pallet for dimensionally large product
  • Pallet (product) tracking system

Solution

  • 12 Assembly Stations
  • 10 Testing Stations
  • 72 Alusic conveyor sections
  • Control System with ~1600 inputs & outputs
  • RFID tagged product pallets

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