Production line for EV chargers
State-of-the-art Assembly & Test Line to a leading player in the electric vehicle (EV) industry. This production line uses a large product carrier through the assembly and test phases. Product is assembled on a pallet through several phases and transported via conveyors to testing and packaging. Product carrier is then returned to the beginning of the production line.
Challenge
- Create an automated transport solution through all production phases
- assembly – > testing – > packaging
- Create assembly stations for One-Piece Flow method
- Create a product carrier pallet for dimensionally large product
- Pallet (product) tracking system
Solution
- 12 Assembly Stations
- 10 Testing Stations
- 72 Alusic conveyor sections
- Control System with ~1600 inputs & outputs
- RFID tagged product pallets