Test Station for Electronics Control Unit

We delivered Test Station for ECU product that saves factory floor space and allows compact assembly line layout.

Challenge

Software loading & electrical testing
Electrical connection for 104pcs of connector pins
Integrated mechanical assembly
Quality control for mechanical assembly (snapfit engagement)
Assembly sequence control
Label type veryfication and 2d code reading
Limited space available
Test data transfer and process control remotely

Solution

Two product nests on drawer type sliding solution
Self adjusting test probe pad for 104pcs of connector pins
Tabletop design and easy access for maintenance
Integrated Poka-yoke solution for mechanical assembly
Assembly sequence veryfication and indication on control panel
Label type veryfication with colour sensor
Touch sensitive operator interface (with 2-hand start)
Data transfer and process control over OPC UA

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